How to Make Ultra-light Pot Lids & Heat Shields

I made two lids since I cook in the pot and pan at the same time and want to keep them both covered while cooking. I also cut out two heat shields from pie pans to place under the stoves.
Evernew™ pots flair out at the top which forms an internal ledge to support a homemade lid. To make your own light-weight pot lid, simply trace the outline of the top of the pot with a Sharpie on an aluminum pie pan or roasting pan and then cut it out just inside the line. Cut away small pieces of the pie pan as you go along. Go around a few times with your scissors, checking each time until you get a good fit. For the larger pot lid, I folded a one-inch wide strip of foil tape around the edge to make a better seal. I made the lid for the fry pan slightly smaller so the lid would slide down over the food to trap more heat. I didn’t bother with foil tape around the edge of the fry pan lid.
I attached a one-inch by four-inch strip of aluminum tape folded against itself in the middle to form the handle. To make this easier, fold the 1 X 4 foil tape in half, foil side out with the backing still attached, and press on the fold. Next, fold the two sides up so that they line up with the first fold and press on the folds. Your foil tape will form the letter M. Remove the tape backing three-quarters of the way and stick the two middle parts of the M to each other. Stick the exposed tape from one end to the lid and then peel and stick the other end.


Tip: Don’t use any non-food grade aluminum or tin such as roof flashing to make your lids since it would probably be galvanized. You don’t want acid rain in your chili!